Spunlace process
When we get into the factory, we first see a huge machine, which is the first step in the production of spunlace.
Spunlace nonwoven fabric is also called jet spraying fabric”. The concept of jet jetting into cloth is derived from the mechanical needling process. The so-called jet grouting network, that is, the use of high pressure water into the fiber network, so that fiber intertwined, so that the original loose fiber network has a certain strength and integrity of the structure.
Therefore, the raw material of spunlace fabric is various kinds of plant, protein fiber! The only material in all the processes is the fibers! So, is a pure natural product of spunlaced nonwoven fabric without adding intermediate genuine goods at a fair price, no stain, can have colorful gorgeous color, therefore, non-woven fabric can give anyone bring pure natural feelings.
1. Feeding
2. Carding fiber
After the completion of the feeding process, we came to the second process, fiber breaking, impurity removal!Any of the fiber in the production process will inevitably be rolled to other things, here, we will use to produce a powerful suction machine, closed doors in the closed, will be a direction of a wisp of sucking up fiber,Then integrate into the next part of the machine. After the fan comes out, it goes into the carding machine. It will spread the finished fibers together and move slowly into the conveyor belt.
3. Spunlace process
After the above steps are completed, the most important process is to enter the spunlace nonwoven fabric, which is to use the high pressure water to pierce into the fiber net to make the fiber form a real non-woven fabric. After the treatment of spunlace machine, non-woven fabric is formed, because it can freely adjust the direction of water jet, so it can form many different shapes. In the process of manufacturing, spunlace can also form many different styles, the most common are mesh and plain weave. Mesh is the form of small round holes that most spunlace fabrics have. Plain weave is the same neat pattern as cloth. (of many other shapes, such as S, jacquard, etc.)
4. High temperature drying
After the spunlace process, you need to dry cloth processing, and finished product testing to detect whether there is cloth, whether qualified.
5. Slitting
Will a large spunlace cloth, transported to the cutting table, according to different varieties, and customer requirements, accurate cutting. In this way, spunlace non-woven fabric has been completed!